Reduce emissions – maintain systems. RAPTECH’s CaviFlow® inline units support the blending of cleaner, homogenized fuels at lower costs — while boosting efficiency.
The marine bunkering industry is undergoing rapid transformation, driven by tightening environmental regulations, growing fuel diversity, and increasing cost pressures. RAPTECH’s innovative cavitation technology offers a powerful response to these challenges — combining intense mixing and chemical reactivity to enable stable emulsions, effective fuel blending, desulfurization, and emission reduction.
With its modular CaviFlow® units, RAPTECH has developed a flexible solution that can be seamlessly integrated — plug-and-play — into shore-based bunkering terminals, refineries, or even onboard systems, without significant capital expenditure. The compact design and adjustable operating conditions enable treatment of a wide variety of marine fuels, aligning with both environmental compliance and economic performance.
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Cleaner, Smarter Bunkering with RAPTECH
The International Bunker Industry Association (IBIA) continues to advance global guidelines and initiatives aimed at accelerating the adoption of alternative fuels and other renewable options. This evolving regulatory framework highlights the growing need for solutions that ensure fuel stability, compatibility, and operational efficiency across a broad spectrum of marine fuels.
RAPTECH’s patented cavitation technology is purpose-built for this moment. It supports the production of cleaner, homogenized fuels at reduced costs, contributing meaningfully to the industry’s transition toward sustainable and IBIA-aligned fuel strategies for global shipping.
Challenges in the Bunkering Sector
Since the enforcement of the IMO’s 2020 sulfur cap, the bunkering sector has faced a wave of regulatory and operational shifts. New requirements — such as ISO 8217:2024, carbon intensity indicators (CII/EEXI), and updated safety guidelines for alternative fuels — have reshaped the industry. The IBIA has played a key role in driving these updates, including broader allowances for biofuel blending.
Today, operators face three major challenges:
- Fuel diversification: Managing VLSFO, MGO, biofuels, pyrolysis oils, and synthetic fuels within a single supply chain
- Stability risks: Avoiding incompatibility, stratification, and storage-related degradation
- Compliance pressures: Meeting SOx, NOx, and carbon limits while controlling operational costs
These challenges make modern bunkering a complex logistical and technical task. RAPTECH’s cavitation technology directly addresses these issues by stabilizing fuel blends, supporting desulfurization, and improving combustion performance. Engine tests with heavy fuel oil have shown up to a 4% gain in fuel efficiency, translating to potential savings of €150–200 per ton of bunker fuel.
The Science: Homogenization and Stable Emulsions
At the core of RAPTECH’s technology is cavitation — the controlled formation and collapse of microbubbles in a liquid. These implosions release localized heat, intense shear forces, and highly efficient mixing effects.
RAPTECH’s modular CaviFlow® cavitation units harness these dynamics to achieve:
- Homogenization of complex, multi-component fuels
- Enhanced chemical reactions for oxidation, desulfurization, and stabilization
- Formation of fine, stable emulsions that improve fuel quality and performance
Key Applications in Bunkering
- Fuel Blending and Stability
As the industry shifts toward mixed and alternative fuels, concerns over compatibility and storage stability have intensified. Cavitation enables uniform dispersion of asphaltenes, heavy fractions, and sludge — preventing phase separation and stratification. This allows operators to blend conventional fuels with biofuels or pyrolysis oils, creating stable mixtures with improved combustion efficiency.
- Fuel Desulfurization and Upgrading
Cavitation-assisted oxidation processes support pre-bunkering desulfurization of heavy fuels, helping to lower sulfur content at the source. This reduces reliance on expensive after-treatment systems and supports direct compliance with IMO sulfur limits.
- Catalyst Activation and Plant Efficiency
In refinery and fuel treatment operations, cavitation can also serve as a catalyst activation method. It efficiently disperses and energizes catalytic particles, shortening residence times and increasing throughput — ideal for large-scale bunkering hubs.
- Driving Sustainability with Cavitation
Cavitation technology is emerging as a critical enabler in the bunkering industry’s pursuit of cleaner, more sustainable operations. RAPTECH’s CaviFlow® units are more than just advanced mixers — they are reactors that enhance fuel chemistry, improve stability, and support better combustion.
As shipping continues its transition toward low-carbon and alternative fuels, cavitation offers a powerful bridge between today’s operational demands and tomorrow’s energy solutions — fully aligned with IBIA goals and global sustainability targets.
About the Author: Dr. Ahmad Saylam
Dr. Ahmad Saylam brings more than three decades of R&D leadership in combustion science, thermochemical conversion, and system design. He has led numerous interdisciplinary projects on emission reduction, reactor optimization, and circular-economy solutions focused on the development and deployment of sustainable fuels.
About RAPTECH Eberswalde GmbH
Founded in 2016, RAPTECH Eberswalde GmbH is a German-based technology company focused on advanced process solutions for the fuel and energy sectors. Under the leadership of Managing Director Jürgen Gärtner, the company brings together an international team of engineers specializing in mechanical and process engineering, chemical technology, and applied industrial research.
At the heart of RAPTECH’s innovation is its patented UADA cavitation technology — a breakthrough in hydrodynamic fuel homogenization — developed at its pilot facility in the Berlin-Brandenburg region. RAPTECH continues to advance the industrial application of this technology, enabling cleaner, more efficient marine fuels for a decarbonizing world.
With operations and technical communications in German, English, Portuguese, and Russian, RAPTECH serves a global client base through precision engineering, innovation, and long-term partnerships.
Conclusion
RAPTECH’s cavitation technology offers a compelling pathway toward cleaner fuels, lower costs, and regulatory compliance — positioning itself as a must-watch innovation in the future of marine bunkering. As the industry evolves, CaviFlow® units stand ready to deliver performance, flexibility, and sustainability — from traditional fuels to the next generation of marine energy.
Source: RAPTECH